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SPRING 2000
Volume 6 • Number 1


PTDC ON THE MOVE!

As of March 6, 2000, the Plastics Technology Deployment Center will be co-located with its economic development partner, the Northwest Pennsylvania Industrial Resource Center (NWIRC). According to PTDC Director Larry Partch, "This move will enable the PTDC to work more closely with the NWIRC in providing a complete regional solution of manufacturing assistance to our clients." The PTDC is a center focused primarily on assistance for plastics-related companies. With this move, PTDC clients will not only continue to have access to the latest plastics CAE software and equipment, but will also have access to the more broad manufacturing-based services of the NWIRC. Some of the NWIRC services include: tooling and machining, quality systems and process improvement, business planning, and CAD to CAM integration.

Please update your records with the following information.

The new address of the PTDC is:

Plastics Technology Deployment Center
The Uniflow Center
1525 East Lake Road
Erie, PA 16511-1088

The new phone number is 814-452-0094, and the new fax number is 814-452-1924. All e-mail addresses and Web site addresses will remain the same.

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A FOCUS ON SOFTWARE: SOLIDWORKS

When selecting a mechanical design automation tool for mainstream 3D solid modeling, it is critical to evaluate the complete value of the product being offered. One such tool in the marketplace today is SolidWorks.

Some of the strengths and benefits that SolidWorks users enjoy include:

  • Powerful 3D modeling (parts and assemblies)
  • Detailed drawings
  • Ease of use
  • Design reuse capabilities
  • Associative applications

POWERFUL DESIGN MODELING
Engineers need robust modeling capabilities to create accurate part and assembly models. For solid modeling to be an effective communication tool, the model must be a 100 percent accurate definition of the product. SolidWorks delivers by providing a fully associative, feature-based production modeling solution, fully capable of building production-quality parts and assemblies. This includes final details such as fillets, drafts, and shells.

SolidWorks is a true design tool that takes users from conceptual design to final product release. SolidWorks accomplishes this by not forcing a user to fully constrain designs. This functionality provides a natural design approach in which engineers can add more definition to the model as it is refined. What this means to the engineer is that during the conceptual design phase, a 3D solid model can be created that has no dimensions to drive the size. The model can be created quickly to get the overall design intent across to others. As the design becomes refined, the engineer can modify the model by adding in dimensions to fully describe the shape and size for other downstream purposes (prototyping, manufacturing, or quality control).

DETAILED DRAWINGS
SolidWorks provides the capability of generating fully detailed production drawings that are linked to the 3D solid model part or assembly files. Standard view creation can be as simple as using a Windows drag-and-drop technique. Dimensions used to create the 3D solid model can be brought in automatically to fully capture the design intent. Users also have the flexibility to dimension their views as needed using all of the common drawing practices.

Isometric views can also be shown on drawings and can even contain true isometric dimensions. Users find the drawing functionality very simple to use and very intuitive.

EASE OF USE
SolidWorks is 100 percent focused on Windows-native mechanical design. From the start, it has been architected to seamlessly interact with other Windows desktop applications through a consistent and easy-to-use Windows interface. As a result, not only can powerful office applications be embedded in SolidWorks, but SolidWorks can be embedded into office applications as well. The native Windows user interface is continued throughout the entire product, including part, assembly, and drawing applications.

A patented functionality which makes SolidWorks even easier to use is the dynamic FeatureManager. The manager allows users to graphically manipulate elements of the design, including drag-and-drop reordering, editing sketches and object definition, and the ability to hide, show, and suppress objects. The user can even "roll back" the design history using this functionality.

DESIGN REUSE CAPABILITIES
SolidWorks provides powerful design reuse capabilities by utilizing the Windows technique of drag-and-drop. This includes dragging and dropping features from one part to another. Another reuse technique is saving a feature or features that are utilized often and placing them within a feature palette where they can later be dropped on to an existing model without the hassle of recreating the geometry.

Other reuse techniques include the use of design tables and configurations.

ASSOCIATIVE APPLICATIONS
SolidWorks has over 300 Solution Partners in industry in areas such as analysis, manufacturing, simulation, and data management. This associativity with other software vendors packages allows users to control their own choice in applications.

For More information on SolidWorks or a demonstration of the software, please contact the PTDC or visit www.solidworks.com.

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PTDC WELCOMES NEW PROJECT ENGINEER

Thomas J. Moyak joined the PTDC as a project engineer January 17, 2000. Moyak is a graduate of Penn State Erie, The Behrend College, with an associate of science degree in Mechanical Engineering Technology and a bachelor of science degree in Plastics Engineering Technology. He brings six years of experience in injection molding to the PTDC with recent emphasis on new tool and process development. He has held various positions in industry including process engineer at Carlisle Engineered Products in Erie, Pennsylvania, and senior process engineer at Arkay Plastics in Alabama.

Moyak has handled a variety of responsibilities in the areas of injection molding process training: new mold sampling and qualifying; efficient mold setting techniques; mold, process and machine troubleshooting; production scheduling; and plant layout and inventory control. He also has experience using RJG cavity pressure transducers as a tool for qualifying new molds and for process control and monitoring of production molds. Other areas of experience include in-mold decorating and sonic welding of plastic parts. He is a member of the Northwest chapter of the Society of Plastics Engineers.

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GLOBAL CORPORATION CHOOSES BEHREND FOR PLASTICS TRAINING

Twenty plastics processors employed by Nypro Inc., an employee-owned global custom injection molding corporation headquartered in Massachusetts, recently received a week of intensive training in the plastics processing lab at Penn State Erie, The Behrend College. Dave Baird and Brad Johnson, lecturers in engineering at the College, worked with Nypro officials to develop an interactive curriculum that would meet both the participants' and the company's needs.

"This is a golden opportunity," said Dick Hermann, corporate director of training and organizational development for Nypro. "Penn State Erie's injection molding lab offers one of the finest learning environments for hands-on applications."

"Plastics processing has many skills associated with it that are traditionally learned in the production environment over a number of years," explained Hermann. "There are so many variables involved that it takes time and experience to translate action into knowledge. In the lab at Penn State Erie, the processors have an uninterrupted opportunity to absorb and understand more clearly the work they do."

The training group included representatives from Nypro plants in Oregon, Texas, Kentucky, Alabama, Georgia, North Carolina, Colorado, and from the company's headquarters in Massachusetts. By bringing one or two employees from each plant, Nypro hopes to develop workers who return to their respective plants and serve as resources for their fellow employees. Because the participants come from plants all over North America, company officials also expect to see an increase in networking among production-level employees.

Participants in the 18 hands-on lab sessions were enthusiastic about their experience, too. "I never worked on some of these machines, and I'm learning different aspects of other machines," said David Magdaleno of Nypro El Paso. "I'm learning how to apply what I've learned to my daily job."

Chuck Justice of Nypro Louisville agreed, "This is a good class. I feel strongly that it's working well for all of us." And Ryan Mace of Nypro Oregon, on his first trip to Pennsylvania, found the training "very informative. It will reinforce what I already know, and it will help me when I get back to the production floor."

Finally, Michael Jordan, an employee of Nypro in Clinton, Mass., expressed the sentiments of the group: "We've done well, not only learning from the instructors and from the machines, but from each other."

Nypro, Inc. employs 5,500 people in 24 molding locations in eleven countries, with more than $500 million in worldwide sales.

To learn more about Penn State Erie's plastics education program, contact the School of Engineering and Engineering Technology at (814) 898-7148.

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YOU TAKE THE DRIVER'S SEAT

Tired of wasting time on tedious design and engineering tasks? Like finishing a complete set of 2D views, details, crosssections and isometrics - one line at a time - then learning the guys in sales would like you to make a few "minor" changes?

It's enough to give anyone a case of road rage. Which is why you should plan to attend a free two-hour introduction to SolidWorks 99 on April 14 from 9 am to noon, jointly sponsored by Progressive Computing Corporation, the PTDC, Penn State Erie Center for Corporate and Adult Learning, and the Northwest Pennsylvania Industrial Resource Center.

Unlike your typical demo, this is a "hands-on" test drive that really gives you a chance to take SolidWorks 99 for a spin. You'll experience more than 150 customer-driven enhancements, all designed to help you get more done with less effort. And when the rubber meets the road, you'll see why this simple-to-use, native Windows application is now the driving force in 3D CAD.

To reserve your seat at this free seminar, all you have to do is visit http://www.cadworld.com/seminars.htm, choose the Erie seminar and complete the simple registration form; or call 1-888-765-4371. The seminar will be held at the Northwest Pennsylvania Industrial Resource Center (NWIRC), Uniflow Center Building, 1525 East Lake Road, Erie, PA 16511-1088.

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