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MAY 1995
Volume 1 • Number 1


A One-Stop Resource: PTDC Designed To Help Plastics Manufacturers in Pennsylvania and Ohio

Material selection. Rapid prototyping. Product development. Software selection. Employee training. As the business of plastics manufacturing becomes increasingly complicated, increasingly dependent on advanced technology, and increasingly regulated, you may find yourself and your staff increasingly wishing for an outside source of technical information, advice and support.

The Plastics Technology Deployment Center offers those services and more--without increasing the cost of doing business.

The Plastics Technology Deployment Center (PTDC) is a new, one-stop resource for the plastics-related industries in primarily--but not limited to--northwestern Pennsylvania and northeastern Ohio. The Center was begun in March 1994 with a $2.82 million federal Technology Reinvestment Project grant to help enhance the region's manufacturing base by improving productivity, sales, exports, and jobs.

The PTDC is a partnership operated by Penn State Erie and the Cleveland Advanced Manufacturing Program's (CAMP) Great Lakes Manufacturing Technology Center, and receives partial funding from the National Institute of Standards and Technology and the Ben Franklin Technology Center of Central and Northern Pennsylvania, Inc. The Center is located on the 700-acre campus of Penn State Erie.

The Center's director, five research assistants, and two field engineers work with plastics processors (SIC Code 308X), the tool and die companies that make molds for plastics processors (SIC Code 354425), and non-plastics manufactures that incorporate plastics components into their products. Our services include: facilities and software demonstrations; technology surveillance; part and product optimization; rapid prototyping and tooling; the formation of equipment consortia; injection molding process simulation and analysis; education; training, and manufacturing and business support. If the Center's staff can't answer your questions, they can call upon the resources of industry-support organizations, including federal laboratories and research facilities.

We'll also put our eligible Pennsylvania clients in touch with the Pennsylvania Technical Assistance Program (PENNTAP), a partnership between Penn State and the Ben Franklin Technology Centers that offers free technical assistance.

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Gas-Assisted Molding Unit Online Soon

Gas-assisted injection molding is the introduction of nitrogen into an injection molded part during the packing phase of the molding cycle. Gas can be injected into the part through the molding machine's injection nozzle, or directly into the cavity.

The advantages of gas-assist include: reduced material consumption, improved strength-to-weight ratio, balance, and feel, elimination of sink marks and complex cores, reduced molding cycles and warpage, and stress-free surfaces. It's also possible to create light parts with thick wall sections.

Gas-assisted injection molding uses a portable auxiliary unit that connects to the press control system to regulate the gas charge as it enters the mold. Processors must obtain a license from the patent holder before implementing gas-assisted molding. The PTDC has obtained a gas-assist unit that will be activated this year; for more information, contact Bill Roche, PTDC manager, at (814) 898-6132.

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Emerging Technologies RETEC August 9 & 10

Penn State Erie will host the Northwestern Pennsylvania Society of Plastics Engineers' Regional Technical Conference (RETEC) to be held Aug. 9 and 10. This RETEC will showcase the latest technologies in tooling, thermoplastics, thermosets, rotational molding, powder metal molding, shear controlled orientation injection molding, and computer-aided engineering.

Hands-on workshops will be offered in CAE technologies and gas-assisted injection molding. Exhibitor's booths are also available.

In addition to Penn State Erie and the NWPSPE, RETEC is sponsored by the National Tooling and Machining Association and the PTDC. For more information, call Mike McDavid, Penn State Erie continuing and distance education representative, at (814) 898-6103.

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Memo To Manufacturers: Building Bridges

I recently spoke with a tool maker who had an interesting analysis of the PTDC's purpose.

He said that for him, the PTDC is a bridge between himself and the molders for whom he makes tools. He spoke of communications gaps--he knows how to make things out of steel, and processors know how to make plastics run, but still some things get lost in between.

This gentlemen has used the PTDC's finite analysis capabilities to better tell the toolmaker's story, and better understand the wants and needs of a processor. The result: his customers are happy. He's happy. We're happy too--a satisfied customer is a repeat customer, and will keep my toolmaker friend and his employees in business for years to come.

Ultimately, the PTDC is about jobs. Our stated mission is to help small plastics-related companies with activities that will make them more competitive. We'll do this by helping you to increase your sales, your productivity, the capabilities of your employees, or the number of markets you serve or products you manufacture. But our secondary mission is to protect our region's workforce. A solid manufacturing base creates good jobs and a decent standard of living. These things in turn improve our communities by creating a skilled workforce that will support its primary schools, institutions of higher education, symphonies, theaters, museums, parks, sports teams, and all the other entities that make a community a desirable place to live. Jobs--and an enticing lifestyle--will keep our skilled and professionally-trained sons and daughters at home, and help us shore up our region's foundation for the future.

This newsletter is our first attempt to build a bridge to your company. You'll receive another every three months, but in the meantime, think about crossing it via a phone call, note, or e-mail. You'll like what you find waiting for you on this side.

- William Roche

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