Training
Dates
The
Plastics Technology is pleased to co-sponsor the Plastics Workshops
and Seminars held at Penn State Erie with the Plastics
Engineering Technology Program and the Continuing
Education department.
Below
is a listing of all available training in plastics. Not all seminars
and workshops are currently offered, but please inquire with the
Continuing Education department for future availability or on-site
offerings at
814-898-6103.
For
the most current Plastics Training Schedule, please visit our
Continuing Education department's Web site. There you can
view detailed course outlines for each course, instructor bios,
maps and directions, lodging suggestions, as well as registration
details.
Design
of Experiments for Injection Molding
Design experiments and mold the parts, measure the characteristics
being analyzed, and interpret the results. When experiments are
correctly set up and carried out, they can provide information
to facilitate the production of high-quality parts.
Fundamentals
of Blow Molding
Covers what participants need to know to understand plastic blow
molding materials and processes for optimizing the material process
selection function, the basic principles of the design of a blow-molded
part, and the application of this knowledge.
Fundamentals
of Extrusion
Receive an overview of the single-screw extrustion process, equipment
design, and operation. Gain an understanding of how to successfully
apply the basic physical mechanisms involved.
Fundamentals
of Injection Molded Part Design
Provides an overview of plastic part design, material shrinkage
and flow characteristics, mold design, and the injection molding
process. Explains the causes of and solutions to many unexpected
problems. Teaches participants how to recognize whether part design,
material, runner design, gate location, process, or mold design
is the source of a problem.
Fundamentals
of Injection Molding
Offers a thorough understanding of injection molding basics and
terminology and includes diagnosis and discussion of problem parts.
Approximately half of this workshop is hands-on molding exercises.
Fundamentals
of Metal Injection Molding
This course is intended for anyone who is looking to become involved
with MIM. Focus will be on the practical considerations of making
parts, including outsourcing parts and understand the supplier's
process.
Fundamentals
of Plastics Packaging
Overview of the processes and materials used for packaging applications.
Participants can gain the knowledge needed to optimize shelf life
and product longevity.
Gas-Assist
Injection Molding
Designed to provide a thorough understanding of the basics and
terminology of gas assist. Includes hands-on exercises on molding
machines and computer simulations to reinforce concepts introduced
in the classroom.
Geometric
Dimensioning and Tolerancing
Designed to teach participants how to deal with process effects,
such as draft, parting lines, ejectors, and gates on the engineering
drawing and in the CAD file.
Hydraulic
Technology
Provides an understanding of how hydraulic technology impacts
the safe and efficient operation of molding equipment. Various
hydraulic components are covered from both the operational and
maintenance perspective. Hydraulic symbols are explained and applied
in schematics from actual injection molding manuals. The benefits
and techniques of hydraulic fluid management are covered.
Injection
Mold Design
Teaches how to design for competitiveness through proven concepts
for mold manufacturing technology. The seminar offers a thorough
review of the fundamental mold design requirements and concentrates
on the design elements that are necessary to produce a sound operational
injection mold.
Injection
Molding Troubleshooting
Provides hands-on experience in solving common molding problems
in the processing lab. Teaches the theory behind the solutions
and problem-solving strategies in the classroom.
Lean
Manufacturing: Fundamentals and Applications for Plastic Processors
Teaches the basic lean concepts and how to identify and eliminate
nonvalue-added processes in organizations. Taught by instructors
with unique backgrounds in both lean training and injection molding.
Mechanical,
Hydraulic, and Electrical Aspects of Injection Molding Machines
For molders, setup, and maintenance personnel who want to gain
a better understanding of the safe and proper use and operation
of injection molding machines. Participants can gain a more intuitive
understanding of the relationship between the machine function
and the molding of plastic parts.
Metal
and Ceramic Injection Molding: The Process, Designs, Applications,
and Markets
Presents the various options and opportunities available with
this somewhat novel manufacturing techniques. Topics cover how
to select the right process variation to use and what types of
parts are economically feasible to manufacture. Examples of current
industry practices are discussed.
Mold
Cooling
Provides a basic understanding of the thermal behavior of plastics,
mold steels, and cooling fluids. Often overlooked, optimizing
cooling is vital when attempting to maximize productivity.
Mold
Maintenance Principles and Mold Relocation Considerations
Teaches sound principles for increasing mold and tool room efficiency.
Demonstrates why it is critical to identify and separate the different
skill levels and maintenance stages and to couple these with accurate
mold histories. Illustrates how to organize and document a mold-tracking
system. Demonstrates the steps to organize a maintenance program
that will keep molds running.
Multishot
Injection Molding
Covers a wide range of topics, from how to engineer a multishot
part to what to consider when molding in a multishot environment.
Plastic
Material Selection and Troubleshooting for Medical Applications
Gain a better appreciation of how material properties affect part
quality and performance. Medical applications are featured, but
this seminar can benefit any persons seeking to improve their
knowledge of plastic materials.
Plastic
Processes Overview
An overview of injection molding, blow molding, thermoforming,
extrusion, rotational molding, and thermoset processes. Covers
the vocabulary and basic principles of plastics production. Includes
hands-on exercises in teh lab.
Polymer
Extrusion: Analysis, Design, & Troubleshooting
Provides a good understanding of practical rheology and what can
(and cannot) be applied to the quantitative study of an extrusion
process. An explanation of "why certain extrusion 'phenomena'
occur" is a major overall theme. The presentation is from
an industrial point of view with many "case-study" type
examples. The effect of design variables, processing conditions
and material changes will be demonstrated with emphasis on process
optimization and troubleshooting.
Practical
Rheology for Injection Molding
The complex study of plastic flow behaviors in injection molds
is reduced to practical knowledge as it relates to part quality
and process stability. This knowledge can be immediately applied
by part designers, mold designers, and process technicians. Sample
parts and case studies will be used and play an important role
in demonstrating the fundamentals taught in the seminar.
Process
Validation for Medical Injection Molding
Covers the basic requirements for process validation in an FDA-regulated
environment. At the end of the day, participants should be able
to apply the concepts to their own processes.
Project
Management
Addresses major topics of project management and provides participants
with a set of practical take-aways for immediate use in their
work situations. Covers issues of scope development, risk assessment,
resource planning, scheduling, performance evaluation, and human
factors in project management.
Purchasing
& Quoting of Plastic Parts
Combines lectures, case studies, and written exercises on how
to estimate, analyze, and reverse engineer quotes; select a vendor,
write a purchase order, specify injection molds, run a successful
cost-reduction program. and much more. Outsourcing considerations
are also discussed.
Rapid
Prototyping Overview
This seminar is for engineers who need an introduction to the
available technologies. Topics include rapid prototyping technology,
machines, and tooling. Pros and cons of the major prototyping
machines and desktop office machines are discussed.
Reverse
Auctions and Plastic Parts
Covers strategies and tactics needed to succeed when sourcing
and bidding on the new wave of electronic formats.
RJG
Master Molder Module 1
Designed for the process technician, engineer, or manager who
needs to understand and demonstrate injection molding skills at
the machine. Includes the fundamentals of Systematic Molding from
the plastic's point of view, and how machine controls affect the
primary variables in the molding process. Successful completion
of the module requires a cumulative score on both written and
on-machine examinations. Upon successful completion, students
receive technical certification from RJG.
RJG
Master Molder Module 2
Teaches participants how to apply cavity pressure control strategies
and DECOUPLED MOLDINGSM techniques using instrumentation and data
acquisition. Course also covers the proper use of instrumentation
and how to achieve process control solutions utilizing Decoupled
III processing techniques. Participants can learn how monitoring
techniques are used to detect and contain suspect parts and how
to do accurate machine and mold qualifications.
Runner
and Gating Design
Covers both hot and cold runner systems, and can be directly applied
by mold designers, tool makers, and mold engineers. Includes an
in-depth discussion for determining the optimum runner sizes and
configurations along with techniques to determine the ideal number,
location, and style of gate for a given part and resin. Sample
parts and flow analysis are important tools used to convey the
principles taught in this seminar.
Sheet
Extrusion for Thermoformers
An intensive introduction into plastics extrusion, the sheet and
film extrusion process, and the effect the process has on the
extruded parts.
Thermoforming
Fundamentals
Gain a working knowledge of thermoforming and the requirements
of the process. Includes a half-day of hands-on work with TSIM
thermoforming simulation software.
Thermoplastic
Materials and Testing
Provides a comprehensive understanding of the common ASTM tests
found on a standard material data sheet. The workshop is designed
to familiarize participants with many of the actual tests through
a hands-on lab portion that points out the strengths and weaknesses
of the individual tests. Participants can gain a better understanding
of the values presented when comparing materials and become better
informed as to how those values can be applied.
Thermoset
Materials
Thermosets retain a unique set of capabilities that are often
ignored or only used after thermoplastic materials have failed.
This course highlights the fundamental principles of thermoset
material chemistry, processing, and performance. It can help to
broaden the thinking process of those responsible for material
selection.
Understanding
and Controlling Plastics Flow, Shrink, and Warp during Injection
Molding
Gain a fundamental understanding of the effects of the molding
process, tooling design, and part design on the characteristics
and properties of the plastic part. The concepts taught are critical
to being successful in designing and molding quality plastic parts
and the molds they are made in.
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